Manufacturing a Goldcut blade; a step by step introduction
Our range of sawing automation products and consumables couldn’t be the same without our stellar brand of saw blades; GoldCut.
GoldCut is an established brand of blades, coolants and oils that has over 40 years of industry experience. All GoldCut Products are manufactured in Europe, boasting excellent quality and service direct to the end user.
GoldCut takes pride in its large range of products able to cover all customer needs and its team of experts, able to deliver good quality products for different markets; from oil and gas to structural steel fabricators.
With one of the largest stocks in the United Kingdom of blades and coolants, GoldCut offers a superior service of same-day despatch, thanks to their three in-house Bandsaw Blade manufacturing facilities throughout the United Kingdom.
As of today, GoldCut’s name is heard not only in the UK, but Europe-wide. Being a global brand displays the capacity we have and the expertise we can offer to bring the right product to every business, at a fair price.
How a GoldCut blade is produced
The first step is the blade cutting, which gets prepared for the welding process. Then the blade moves through a phase of welding, annealing, and grinding, arriving more and more to its final state.
Then, the blade goes into another grinding process for the back. Overall there is a three-stage grinding process: for the top, back and teeth.
Lastly, our operator makes some trials to see if the blade is in good working condition and there was no issue during bending.
Now the blade is all ready to be packed and sent to the customer.
GoldCut range of products
The brand offers saw blades for every application and workpiece out there. When assessing your situation, the team gathers all the information necessary to provide the right product that will be long-lasting and guarantee product quality. They will present cutting recommendations for solid material, tubes, profiles, etc so you can understand how each blade will perform in different settings.
Below we’ll list some of the brand’s blade models:
GoldCut M42
The durable Goldcut M42 bandsaw blade boasts a high-speed steel cutting edge giving superior heat and wear resistance for cutting a variety of profile and solid materials. Unique tooth form and set pattern give excellent performance on interrupted cuts. This blade cuts a wide variety of materials from low-carbon steels to high-quality materials.
GoldCut 424
The GOLDCUT™ bi-alfa cobalt 424 bandsaw blade has HSS-M42 tooth tips.
The high wear resistance of the saw blade results from the very hard and evenly distributed carbides in the tooth tips, formed during the hardening and tempering process.
The martensitic structure of the tooth tips and high cobalt content create excellent hot hardness and toughness reducing wear rates at high sawing speeds. With a high chromium backing strip, the saw blade can withstand the considerable flexing stresses, tension and blade guide pressure present in modern sawing machines.
This universal blade is suitable for materials with a high carbon content (such as cast iron), a material with small cross sections and thin-wall profiles and tubes.
GoldCut Boxer and Boxer Extreme
The GoldCut Boxer Blade is an excellent choice for all small profile cutting applications, thanks to its low vibration in a cut. Vibrations during cutting of tubes, beams and profiles reduce the blade life. For this kind of application, Goldcut offers the perfect blade solution.
The reinforced tooth increases the strength to withstand vibrations during interrupted cutting and protects the bandsaw blade against losing teeth in a row. The tooth tip consists of proven HSS-M42, which has good mechanical features. The Boxer is the bandsaw blade having the best results in cutting round and square tubes as well as beams.
GoldCut Boxer Extreme and its variant WS ensure a perfect cut under vibrations for all larger profile cutting applications. Vibrations during the cutting of tubes, beams and profiles reduce the blade life. For this kind of application, the Boxer Extreme offers the perfect blade solution.
A special feature of this blade is the wider set width. This creates a wider kerf, which prevents the binding of the bandsaw blade. The reinforced tooth increases the strength to withstand vibrations during interrupted cutting and protects the bandsaw blade against losing teeth in a row. A special set pattern reduces vibrations during cutting and therefore increases the blade life.
GoldCut Beam Master
The GoldCut Beam-Master bi-alfa cobalt WS bandsaw blade is produced with an HSS M42 cutting edge. The saw blade benefits from a wider set to create a larger kerf. The larger cutting channel helps to prevent blade binding. The blade is suitable for all large H beam section cutting.
This tooth form is particularly well suited for solid, thick-walled tubes and all large H beam cutting applications, and all higher-grade alloy materials.
Other models include the GoldCut TB, Successor, M Pro, C Pro, etc. To learn more, contact our team and they will provide additional information.
GoldCut Technical Assistance Program
The GoldCut Saw-Tech team offers a wide range of services for all of their customers. Their service plan includes;
- Technical Blade Application Visits
- On-Site Saw Service
- Bandsaw Blades for every application
- Speeds and feeds recommendations
- Circular Blade Sharpening
- Same Day Dispatch on Blades
Except for our saw blades, we offer a full range of consumables and tools for all your sawing machinery and other metalworking machine systems.
Feel free to contact us and our team will walk you through all our products and services.
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